The Craft

Marble Production

Experience the world of marble and stone with us, where architects and clients collaborate to create bespoke sculptures, furniture, interiors, and facades. From exquisite White Carrara Marble to captivating Lavastone, our wide selection of materials offers endless possibilities. Our Italian artisans guide you through the process, transforming your ideas into tangible masterpieces. Discover the beauty of marble and stone and let us bring your design visions to life with precision and craftsmanship.

Bespoke Marble Production

At Materials Assemble, we are passionate about collaborating with clients, architects, and designers to bring their marble creations to life. We understand the importance of tailored solutions and work closely with our partners to develop bespoke interior and exterior claddings that perfectly align with their design visions. From grand facades to intricate details, we combine state-of-the-art machinery and cutting-edge technology to ensure precision and efficiency in the manufacturing process.

Our team of skilled artisans encompasses both traditional techniques and modern craftsmanship, allowing us to create exquisite hand-carved sculptures and design pieces that exude timeless beauty. With a deep respect for the artistry of marble, we delicately shape and sculpt each piece to showcase its inherent elegance and unique characteristics.

MARBLE EXTRACTION

The timeless allure of Carrara Marble, with its stunning landscape and unique characteristics, continues to captivate designers, architects, and interior designers across generations. From the raw, gray tinted terrain to the discovery of each block's individuality, there is an undeniable fascination. Throughout history, Carrara marble has left an indelible mark on sculpture and architecture.

In ancient Rome, laborious methods were employed to carve marble blocks, including creating fissures and using expanding wet wood to break off large pieces. The transportation of marble involved sled-like contraptions on wooden tracks. Today, cutting-edge technology allows for the extraction of blocks up to 9 meters long. The Apuan quarries have been a renowned source of prestigious marble for centuries, with our own quarries situated in the heart of the Apuan mountains. The close proximity of extraction, cutting facilities, and artistic workshops in the same area ensures seamless coordination and exceptional craftsmanship.

MARBLE EXTRACTION

The timeless allure of Carrara Marble, with its stunning landscape and unique characteristics, continues to captivate designers, architects, and interior designers across generations. From the raw, gray tinted terrain to the discovery of each block's individuality, there is an undeniable fascination. Throughout history, Carrara marble has left an indelible mark on sculpture and architecture.

In ancient Rome, laborious methods were employed to carve marble blocks, including creating fissures and using expanding wet wood to break off large pieces. The transportation of marble involved sled-like contraptions on wooden tracks. Today, cutting-edge technology allows for the extraction of blocks up to 9 meters long. The Apuan quarries have been a renowned source of prestigious marble for centuries, with our own quarries situated in the heart of the Apuan mountains. The close proximity of extraction, cutting facilities, and artistic workshops in the same area ensures seamless coordination and exceptional craftsmanship.

Robots

ROBOTISED 3D SCANNER

Our high-performance 3D scanner is equipped with advanced laser technology, enabling accurate scanning of objects in both outdoor and indoor environments. It excels in reconstructing 3D solid models with exceptional precision, regardless of the shape, size, or complexity of the object. Developed through 100% Italian research by CNR, our scanner offers versatility in its usage. It can be operated manually like a traditional 3D scanner or integrated with our anthropomorphic robots, providing a unique capability in the industry. The seamless synergy between our scanner and robots allows for independent point cloud reconstruction without the need for additional digital realignment. Experience the power of our high-performance 3D scanner, backed by cutting-edge Italian research, and unlock the potential for precise scanning and reconstruction in various applications.

CNC 7 axis

ANTHROPOMORPHIC ROBOTS

Our craftsmen utilize state-of-the-art robotized islands, featuring high precision anthropomorphic robots with 7 interpolated axes, to elevate their stone processing capabilities. These advanced islands provide our craftsmen with unprecedented precision and control in their work. With a tall working area of up to 2.5 meters in height, they enable the creation of impressive and intricate works of art. The robotized islands are equipped with a diverse range of tools, allowing for the processing of various types of marble and stone. Our craftsmen can also utilize these islands for rapid prototyping, working with materials such as plastics, polystyrene, and resins. With their powerful software and cutting-edge technology, our craftsmen can effortlessly execute complex operations, resulting in exceptional and high-quality creations. Experience the fusion of craftsmanship and innovation with our craftsmen's mastery and state-of-the-art robotized islands.

CNC 7 axis

ANTHROPOMORPHIC ROBOTS

Our craftsmen utilize state-of-the-art robotized islands, featuring high precision anthropomorphic robots with 7 interpolated axes, to elevate their stone processing capabilities. These advanced islands provide our craftsmen with unprecedented precision and control in their work. With a tall working area of up to 2.5 meters in height, they enable the creation of impressive and intricate works of art. The robotized islands are equipped with a diverse range of tools, allowing for the processing of various types of marble and stone. Our craftsmen can also utilize these islands for rapid prototyping, working with materials such as plastics, polystyrene, and resins. With their powerful software and cutting-edge technology, our craftsmen can effortlessly execute complex operations, resulting in exceptional and high-quality creations. Experience the fusion of craftsmanship and innovation with our craftsmen's mastery and state-of-the-art robotized islands.

CNC WORK CENTRE

Our craftsmen's CNC work center, equipped with 5 interpolated axes, is a versatile powerhouse that handles blocks, solids, marble slabs, granite, natural stone veneer, and glass. This cutting-edge CNC technology enables a wide range of operations, including drilling, milling, cutting with blades, contouring, shaping, recessing, polishing, carving, engraving, chamfering, 3D writing, and processing. With exceptional precision and rapidity, these machines are capable of producing large quantities with impeccable accuracy. To achieve a polished or matte finish, hand polishing is applied to smooth out the machined surfaces, ensuring a flawless final result. Experience the seamless integration of technology and craftsmanship with our craftsmen's CNC work center, delivering outstanding precision and efficiency in stone processing.

   

CNC WORK CENTRE

Our craftsmen's CNC work center, equipped with 5 interpolated axes, is a versatile powerhouse that handles blocks, solids, marble slabs, granite, natural stone veneer, and glass. This cutting-edge CNC technology enables a wide range of operations, including drilling, milling, cutting with blades, contouring, shaping, recessing, polishing, carving, engraving, chamfering, 3D writing, and processing. With exceptional precision and rapidity, these machines are capable of producing large quantities with impeccable accuracy. To achieve a polished or matte finish, hand polishing is applied to smooth out the machined surfaces, ensuring a flawless final result. Experience the seamless integration of technology and craftsmanship with our craftsmen's CNC work center, delivering outstanding precision and efficiency in stone processing.

   

WATERJET

Our craftsmen's state-of-the-art CNC work center, featuring 5 interpolated axes, excels in working with various materials such as blocks, solids, marble slabs, granite, natural stone veneer, and glass. With its versatile capabilities, our CNC center enables a wide range of operations including drilling, milling, cutting with blades, contouring, shaping, recessing, polishing, carving, engraving, chamfering, 3D writing, and processing. These machines deliver exceptional precision and rapidity, allowing for the production of large quantities with utmost accuracy. To achieve a polished or matte finish, hand polishing is meticulously performed, ensuring smooth and flawless surfaces. Experience the perfect blend of craftsmanship and cutting-edge technology with our craftsmen's CNC work center, offering precise and efficient capabilities for your projects.

WATERJET

Our craftsmen's state-of-the-art CNC work center, featuring 5 interpolated axes, excels in working with various materials such as blocks, solids, marble slabs, granite, natural stone veneer, and glass. With its versatile capabilities, our CNC center enables a wide range of operations including drilling, milling, cutting with blades, contouring, shaping, recessing, polishing, carving, engraving, chamfering, 3D writing, and processing. These machines deliver exceptional precision and rapidity, allowing for the production of large quantities with utmost accuracy. To achieve a polished or matte finish, hand polishing is meticulously performed, ensuring smooth and flawless surfaces. Experience the perfect blend of craftsmanship and cutting-edge technology with our craftsmen's CNC work center, offering precise and efficient capabilities for your projects.

Marble and Metal inlays

INLAY

Our craftsmen possess extensive expertise in the art of inlay marble and marble with metal, carrying on a tradition that dates back to ancient Rome. Polychrome marble inlays and mosaics can be found throughout Italy and beyond. The process of inlay work typically begins with a design cut out on a brass sheet, which is then transferred onto marble and drawn. Skilled artisans then carve out the marble using chisels and a set-square, ensuring precision and intricate detailing. In modern times, the use of waterjet technology allows for the cutting of any vector file into marble or metal, expanding the possibilities of design. Small pieces of marble in different shades are meticulously cut to fit together seamlessly, resulting in stunning and intricate patterns. With our craftsmen's mastery of inlay techniques, we can bring your visions to life, creating breathtaking works of art in marble and metal.

Our materials

BRIDGE SAW

We specialize in the reproduction of intricate decorative ceramic tiles using two advanced techniques: Silk Screening and Digital Printing for ceramic glazing. With Silk Screening, a color is transferred through a stretched material on a frame, primarily onto flat surfaces. Using a squeegee, the colors are dragged across the surface, resulting in a flat printed pattern. For the Majolica method, only the outlines are screen printed, while the colors are meticulously hand-painted, ensuring a crucial level of detail and quality in the final product. Additionally, we offer Digital Printing, which allows for high-resolution imagery to be directly printed onto ceramics. This innovative method opens up a world of possibilities for intricate designs and vibrant color reproduction. Explore the artistry of our Silk Screening and Digital Printing techniques as we bring complex decorative ceramic tiles to life, achieving stunning results with precision and creativity.

 

BRIDGE SAW

We specialize in the reproduction of intricate decorative ceramic tiles using two advanced techniques: Silk Screening and Digital Printing for ceramic glazing. With Silk Screening, a color is transferred through a stretched material on a frame, primarily onto flat surfaces. Using a squeegee, the colors are dragged across the surface, resulting in a flat printed pattern. For the Majolica method, only the outlines are screen printed, while the colors are meticulously hand-painted, ensuring a crucial level of detail and quality in the final product. Additionally, we offer Digital Printing, which allows for high-resolution imagery to be directly printed onto ceramics. This innovative method opens up a world of possibilities for intricate designs and vibrant color reproduction. Explore the artistry of our Silk Screening and Digital Printing techniques as we bring complex decorative ceramic tiles to life, achieving stunning results with precision and creativity.

 

LATHE TURNING

Our skilled craftsmen employ the technique of lathe turning to create exquisite bespoke 3D pieces. This process involves rotating a block of marble while a single-point cutting tool is guided parallel to the axis of rotation. Through this method, we can shape formless blocks of stone into intricate, symmetrical, or non-symmetrical figures made from high-quality marble and granite sourced from Italy and around the world. The choice of material is crucial, as granite, being a highly durable rock, presents greater challenges in terms of workability but offers exceptional resilience. On the other hand, marble, being more malleable, is relatively easier to work with but possesses a more delicate nature. Our craftsmen expertly navigate the properties of these materials, combining their expertise with the lathe turning technique to produce stunning, custom-made creations that reflect the beauty and craftsmanship of our marble and granite.

     

HAND CARVING

Our skilled craftsmen possess the remarkable ability to hand carve sculptures of any size and complexity. In the process of creating these exquisite artworks, they combine the use of state-of-the-art technology with the invaluable skills of our sculptors, clay modellers, and plaster cast moulders. The irreplaceable and strictly manual techniques are passed down through generations, making our craftsmen the custodians of centuries-old knowledge and expertise that sets them apart in the world. Their meticulous craftsmanship and artistic insight enable them to bring life to stone and create truly unique and captivating sculptures.

 

HAND CARVING

Our skilled craftsmen possess the remarkable ability to hand carve sculptures of any size and complexity. In the process of creating these exquisite artworks, they combine the use of state-of-the-art technology with the invaluable skills of our sculptors, clay modellers, and plaster cast moulders. The irreplaceable and strictly manual techniques are passed down through generations, making our craftsmen the custodians of centuries-old knowledge and expertise that sets them apart in the world. Their meticulous craftsmanship and artistic insight enable them to bring life to stone and create truly unique and captivating sculptures.

 

Check out our Bespoke Projects